Solution anticorrosion pour structure métallique de pont
Systèmes de revêtement anticorrosion conçus pour les structures en acier de ponts, répondant aux exigences de qualité ISO 12944 C3-C5
Normes applicables
Application Scenarios
Highway bridges, railway bridges, urban elevated roads, pedestrian overpasses, and other steel structure anti-corrosion coating applications.
Selection Logic
Bridge steel normally requires a multi-coat system because the structure is exposed to UV, rain, temperature cycling, vibration, and difficult maintenance access. The final coating system should be confirmed by exposure class, design life, surface preparation grade, and whether the bridge includes splash-zone or high-humidity sections.
Recommended Coating Systems
Option 1 (Standard)
| Coat | Product | Coats | DFT (μm) |
|---|---|---|---|
| Primer | Epoxy Zinc-Rich Primer (30%) | 2 | 100 |
| Intermediate | Epoxy MIO Intermediate Coat H1100C | 1 | 80 |
| Topcoat | Acrylic Anti-Corrosion Topcoat | 2 | 70 |
| Total | 5 | 250 |
Option 2 (Premium)
| Coat | Product | Coats | DFT (μm) |
|---|---|---|---|
| Primer | Epoxy Zinc-Rich Primer (60-80%) | 2 | 100 |
| Intermediate | High-Build Epoxy MIO Intermediate Coat | 1 | 120 |
| Topcoat | Fluorocarbon Topcoat | 2 | 80 |
| Total | 5 | 300 |
Option 3 (Bridge Bottom / Immersed Areas)
| Coat | Product | Coats | DFT (μm) |
|---|---|---|---|
| Primer | Epoxy Zinc-Rich Primer | 2 | 100 |
| Intermediate | High-Build Epoxy MIO Intermediate Coat | 1 | 120 |
| Topcoat | Epoxy Coal Tar Anti-Corrosion Paint | 2 | 120 |
| Total | 5 | 340 |
Surface Preparation
- Blast cleaning Sa2½
- Surface roughness Rz 50-85 μm
- Cleanliness: Free of oil and dust
Design Life Reference
- Standard option: 15-20 years
- Premium option: 20-25 years
- Immersed area option: 25-30 years
Related ISO 12944 Classes
- C3-C4: urban bridges, inland industrial bridges, and moderate exposure.
- C5: coastal bridges, high-humidity bridge sections, and aggressive industrial exposure.
- CX: only after project-specific review for severe marine or offshore-like exposure.
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